在工業(yè)發(fā)展邁向低碳環(huán)保的征程中，眾多工業(yè)生產(chǎn)流程會產(chǎn)生解析氣。這類氣體一度因處理難度大，常被直接排放，不僅造成嚴(yán)重的環(huán)境污染，還導(dǎo)致大量能源白白流失。解析氣發(fā)電機(jī)組的問世，為這一難題提供了解決方案，開啟了工業(yè)能源回收與循環(huán)利用的新局面，成為工業(yè)節(jié)能減排的得力助手。

　　In the journey of industrial development towards low-carbon and environmental protection, many industrial production processes will generate analytical gases. This type of gas was once difficult to treat and often discharged directly, causing serious environmental pollution and leading to a significant loss of energy. The emergence of gas generator sets has provided a solution to this problem, opening up a new era of industrial energy recovery and recycling, and becoming a powerful assistant for industrial energy conservation and emission reduction.

　　技術(shù)革新，攻克發(fā)電難關(guān)

　　Technological innovation, overcoming the difficulties of power generation

　　解析氣成分復(fù)雜，含有一氧化碳、氫氣、甲烷等可燃?xì)怏w，同時伴有氨氣、硫化物等雜質(zhì)，且氣量和熱值波動頻繁，這對發(fā)電機(jī)組的穩(wěn)定運(yùn)行構(gòu)成了巨大挑戰(zhàn)。為突破這一技術(shù)瓶頸，科研人員與設(shè)備制造商在多個關(guān)鍵領(lǐng)域展開技術(shù)創(chuàng)新。

　　The gas composition is complex, containing combustible gases such as carbon monoxide, hydrogen, and methane, as well as impurities such as ammonia and sulfides. The gas volume and calorific value fluctuate frequently, which poses a huge challenge to the stable operation of the generator set. To overcome this technological bottleneck, researchers and equipment manufacturers are conducting technological innovations in multiple key areas.

　　在氣體凈化環(huán)節(jié)，采用多層級凈化技術(shù)。初級階段，通過水洗塔去除解析氣中的大部分水溶性雜質(zhì)，如氨氣等；中級階段，利用活性炭吸附裝置吸附剩余的硫化物、焦油等雜質(zhì)；最后，借助膜分離技術(shù)對氣體進(jìn)行精細(xì)提純，確保進(jìn)入發(fā)電機(jī)組的氣體純凈度符合要求。與此同時，配備智能傳感器，實(shí)時監(jiān)測氣體成分變化，自動調(diào)整凈化設(shè)備的運(yùn)行參數(shù)，保障凈化效果的穩(wěn)定性。

　　In the gas purification process, multi-layer purification technology is adopted. In the primary stage, most water-soluble impurities such as ammonia are removed from the decomposed gas through a water washing tower; In the intermediate stage, use activated carbon adsorption devices to adsorb residual impurities such as sulfides and tar; Finally, the gas is finely purified using membrane separation technology to ensure that the purity of the gas entering the generator set meets the requirements. At the same time, intelligent sensors are equipped to monitor changes in gas composition in real time, automatically adjust the operating parameters of purification equipment, and ensure the stability of purification effect.

　　在燃燒系統(tǒng)方面，研發(fā)了自適應(yīng)燃燒控制系統(tǒng)。該系統(tǒng)運(yùn)用先進(jìn)的算法，根據(jù)解析氣的實(shí)時成分和熱值，精確調(diào)節(jié)燃料與空氣的混合比例，實(shí)現(xiàn)高效穩(wěn)定燃燒。此外，引入先進(jìn)的預(yù)燃室技術(shù)，提高燃燒效率，降低污染物排放。結(jié)合渦輪增壓技術(shù)，增加進(jìn)氣量，增強(qiáng)燃燒強(qiáng)度，顯著提升了發(fā)電效率。

　　In terms of combustion systems, an adaptive combustion control system has been developed. This system utilizes advanced algorithms to accurately adjust the mixing ratio of fuel and air based on the real-time composition and calorific value of the analyzed gas, achieving efficient and stable combustion. In addition, advanced pre chamber technology is introduced to improve combustion efficiency and reduce pollutant emissions. Combining turbocharging technology, increasing intake air volume, enhancing combustion intensity, and significantly improving power generation efficiency.

　　為進(jìn)一步提高能源利用效率，部分解析氣發(fā)電機(jī)組配備了余熱回收與梯級利用系統(tǒng)。通過余熱鍋爐將發(fā)電過程中產(chǎn)生的高溫廢氣熱量回收，轉(zhuǎn)化為蒸汽。蒸汽一方面可驅(qū)動蒸汽輪機(jī)進(jìn)行二次發(fā)電，另一方面可用于企業(yè)的生產(chǎn)工藝，如物料加熱、干燥等，或滿足廠區(qū)的供暖需求，使能源綜合利用率達(dá)到 80% 以上。

　　To further improve energy utilization efficiency, some analytical gas generators are equipped with waste heat recovery and cascade utilization systems. The high-temperature exhaust gas generated during the power generation process is recovered and converted into steam through a waste heat boiler. On the one hand, steam can drive steam turbines for secondary power generation, and on the other hand, it can be used for production processes in enterprises, such as material heating, drying, etc., or to meet the heating needs of the factory area, achieving a comprehensive energy utilization rate of over 80%.

　　多元應(yīng)用，賦能工業(yè)發(fā)展

　　Diversified applications empower industrial development

　　解析氣發(fā)電機(jī)組憑借其顯著優(yōu)勢，在多個行業(yè)得到廣泛應(yīng)用，為企業(yè)創(chuàng)造了可觀的經(jīng)濟(jì)效益和環(huán)境效益。

　　Gas turbine generators, with their significant advantages, have been widely used in multiple industries, creating considerable economic and environmental benefits for enterprises.

　　在化肥生產(chǎn)行業(yè)，合成氨工藝會產(chǎn)生大量解析氣。某大型化肥企業(yè)安裝了多臺解析氣發(fā)電機(jī)組，將生產(chǎn)過程中產(chǎn)生的解析氣全部回收利用。機(jī)組年發(fā)電量可達(dá) 6 億千瓦時，滿足了企業(yè) 70% 的用電需求，每年節(jié)省電費(fèi)超 2 億元。同時，利用余熱回收系統(tǒng)產(chǎn)生的蒸汽，實(shí)現(xiàn)了生產(chǎn)工藝的熱能自給，降低了生產(chǎn)成本。

　　In the fertilizer production industry, the synthetic ammonia process generates a large amount of analytical gas. A large fertilizer enterprise has installed multiple analytical gas generator units to recycle and utilize all the analytical gas generated during the production process. The annual power generation of the unit can reach 600 million kilowatt hours, meeting 70% of the enterprise's electricity demand and saving over 200 million yuan in electricity bills annually. Meanwhile, by utilizing the steam generated by the waste heat recovery system, the thermal energy self-sufficiency of the production process has been achieved, reducing production costs.

　　在煤化工領(lǐng)域，解析氣發(fā)電機(jī)組同樣發(fā)揮著重要作用。某煤化工企業(yè)通過建設(shè)解析氣發(fā)電站，將原本直接排放的解析氣轉(zhuǎn)化為電能，不僅解決了廢氣排放問題，還為企業(yè)帶來了穩(wěn)定的電力供應(yīng)。發(fā)電站產(chǎn)生的余熱用于冬季廠區(qū)供暖，實(shí)現(xiàn)了能源的循環(huán)利用。

　　In the field of coal chemical industry, analytical gas generators also play an important role. A certain coal chemical enterprise has converted the directly emitted analytical gas into electricity by constructing an analytical gas power station, which not only solves the problem of exhaust gas emissions but also brings stable power supply to the enterprise. The waste heat generated by the power station is used for heating the factory area in winter, achieving the recycling of energy.

　　一些工業(yè)園區(qū)將解析氣發(fā)電機(jī)組與其他分布式能源設(shè)備相結(jié)合，構(gòu)建了多能互補(bǔ)的能源供應(yīng)體系。在新能源發(fā)電不足時，解析氣發(fā)電機(jī)組及時啟動，保障園區(qū)電力穩(wěn)定供應(yīng)，提高了能源供應(yīng)的可靠性。

　　Some industrial parks have combined analytical gas generators with other distributed energy equipment to build a multi energy complementary energy supply system. When there is a shortage of new energy generation, the analytical gas generator set is started in a timely manner to ensure stable power supply in the park and improve the reliability of energy supply.

　　隨著全球?qū)Νh(huán)境保護(hù)和能源轉(zhuǎn)型的重視程度不斷提高，解析氣發(fā)電機(jī)組將迎來更廣闊的發(fā)展空間。未來，解析氣發(fā)電機(jī)組將朝著智能化、高效化、小型化方向發(fā)展。借助 5G、大數(shù)據(jù)、人工智能等技術(shù)，實(shí)現(xiàn)設(shè)備的遠(yuǎn)程監(jiān)控、智能診斷和自主運(yùn)維，進(jìn)一步提高設(shè)備的運(yùn)行效率和可靠性。

　　With the increasing global attention to environmental protection and energy transformation, gas turbine generators will usher in a broader development space. In the future, analytical gas generators will develop towards intelligence, efficiency, and miniaturization. By leveraging technologies such as 5G, big data, and artificial intelligence, remote monitoring, intelligent diagnosis, and autonomous operation and maintenance of equipment can be achieved, further improving the operational efficiency and reliability of the equipment.

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