建站發(fā)電神器！500kW焦化氣發(fā)電機(jī)組，數(shù)據(jù)揭秘低成本密碼

　　Building a power plant! 500kW coking gas generator set, data reveals low-cost password

　　大型建站工程用電需求大、對(duì)供電穩(wěn)定性要求高，選對(duì)發(fā)電設(shè)備直接關(guān)乎施工效率與成本管控。相較于傳統(tǒng)柴油發(fā)電，焦化氣發(fā)電機(jī)組憑借“變廢為寶、成本低廉”的核心優(yōu)勢(shì)，成為建站工程的優(yōu)選搭檔。尤其是500千瓦機(jī)型，精準(zhǔn)匹配大型建站工程用電體量，兼顧經(jīng)濟(jì)性與可靠性，今天就結(jié)合實(shí)打?qū)嵉臄?shù)據(jù)，嘮透焦化氣發(fā)電機(jī)組的硬核實(shí)力。

　　Large scale station construction projects have a high demand for electricity and high requirements for power supply stability. Choosing the right power generation equipment directly affects construction efficiency and cost control. Compared to traditional diesel power generation, coking gas generator sets have become the preferred partner for station construction projects due to their core advantages of "turning waste into treasure and low cost". Especially for the 500 kW model, it accurately matches the electricity consumption of large-scale power station construction projects, balancing economy and reliability. Today, based on actual data, we will talk about the hard core strength of coking gas generator units.

　　先明確核心定位：焦化氣發(fā)電機(jī)組屬于燃?xì)獍l(fā)電品類(lèi)，以沼氣、伴生氣、焦化氣等可燃性氣體為燃料，主打“變廢為寶”，既能消化工業(yè)生產(chǎn)或建站周邊的可燃廢氣，又能高效轉(zhuǎn)化為電能，完美契合綠色施工與降本增效的雙重需求，這也是它相較于傳統(tǒng)發(fā)電機(jī)組的核心競(jìng)爭(zhēng)力。

　　Firstly, clarify the core positioning: Coking gas power generation units belong to the category of gas-fired power generation, using combustible gases such as biogas, associated gas, and coking gas as fuel, with a focus on "turning waste into treasure". They can not only digest combustible waste gas from industrial production or station construction, but also efficiently convert it into electricity, perfectly meeting the dual needs of green construction and cost reduction and efficiency improvement. This is also their core competitiveness compared to traditional power generation units.

　　聚焦建站工程常用的500千瓦焦化氣發(fā)電機(jī)組，一組核心數(shù)據(jù)就能看出其適配性：額定功率500kW，額定電壓400伏、額定電流900A，剛好滿(mǎn)足大型建站工程的設(shè)備運(yùn)轉(zhuǎn)、臨時(shí)照明等全域用電需求；機(jī)組尺寸為4.5米×1.5米×2.2米，凈重8.7噸，體積緊湊、便于現(xiàn)場(chǎng)擺放，適配建站工地的復(fù)雜場(chǎng)地條件，無(wú)需額外占用大量施工空間。

　　Focusing on the commonly used 500 kW coking gas generator set in station construction projects, its adaptability can be seen from a set of core data: rated power of 500kW, rated voltage of 400V, and rated current of 900A, which just meets the overall power demand for equipment operation, temporary lighting, and other large-scale station construction projects; The unit size is 4.5 meters x 1.5 meters x 2.2 meters, with a net weight of 8.7 tons. It is compact in size and easy to place on site, suitable for the complex site conditions of construction sites, without the need to occupy a large amount of additional construction space.

　　發(fā)電量與成本是建站工程最關(guān)心的核心，這也是焦化氣發(fā)電機(jī)組的優(yōu)勢(shì)所在。該機(jī)型日均產(chǎn)電量可達(dá)12000度，按年運(yùn)行7000小時(shí)計(jì)算，年發(fā)電量可達(dá)840萬(wàn)度，完全能覆蓋大型建站工程全周期用電需求，甚至可滿(mǎn)足多臺(tái)大型施工設(shè)備同步運(yùn)轉(zhuǎn)。成本方面，依托清潔燃?xì)馊剂蟽?yōu)勢(shì)，每度電成本遠(yuǎn)低于市電，參考行業(yè)數(shù)據(jù)，焦化氣發(fā)電每度成本僅0.05-0.25元，相較于市電每度0.6-0.8元的價(jià)格，年可節(jié)省電費(fèi)數(shù)百萬(wàn)元，長(zhǎng)期使用性?xún)r(jià)比拉滿(mǎn)。

　　The power generation and cost are the core concerns of power station construction projects, which is also the advantage of coking gas power generation units. This model can generate an average of 12000 kWh of electricity per day, with an annual output of 8.4 million kWh calculated based on 7000 hours of operation. It can fully cover the full cycle electricity demand of large-scale construction projects and even meet the synchronous operation of multiple large-scale construction equipment. In terms of cost, relying on the advantage of clean gas fuel, the cost per kilowatt hour of electricity is much lower than that of commercial electricity. Referring to industry data, the cost per kilowatt hour of coking gas power generation is only 0.05-0.25 yuan. Compared with the price of 0.6-0.8 yuan per kilowatt hour of commercial electricity, it can save millions of yuan in electricity bills annually, and the long-term cost-effectiveness is fully realized.

　　除了低成本，機(jī)組的可靠性與發(fā)電效率也有扎實(shí)數(shù)據(jù)支撐。機(jī)組采用智能線(xiàn)圈獨(dú)立點(diǎn)火技術(shù)，大幅提升運(yùn)行可靠性，啟動(dòng)成功率接近100%，從冷啟動(dòng)到滿(mǎn)負(fù)載僅需30秒，可應(yīng)對(duì)建站工程突發(fā)停電的應(yīng)急補(bǔ)電需求，避免因停電延誤施工進(jìn)度。同時(shí)配備全銅無(wú)刷發(fā)電機(jī)，導(dǎo)電性更優(yōu)，能保證500kW足功率穩(wěn)定輸出，電壓、頻率波動(dòng)極小，適配施工中精密設(shè)備的用電需求。

　　In addition to low cost, the reliability and power generation efficiency of the unit are also supported by solid data. The unit adopts intelligent coil independent ignition technology, greatly improving operational reliability, with a startup success rate of nearly 100%. It only takes 30 seconds from cold start to full load, which can meet the emergency power supply needs of sudden power outages in station construction projects and avoid delaying construction progress due to power outages. At the same time, it is equipped with a full copper brushless generator, which has better conductivity and can ensure stable output of 500kW full power with minimal voltage and frequency fluctuations, suitable for the power needs of precision equipment in construction.

　　核心部件的優(yōu)質(zhì)配置，進(jìn)一步筑牢機(jī)組穩(wěn)定性。燃?xì)饪刂葡到y(tǒng)、增壓器、活塞等關(guān)鍵部件均采用行業(yè)知名品牌，可實(shí)現(xiàn)高效燃燒，發(fā)電效率可達(dá)35-38%，每立方米焦化氣可發(fā)電1.6-1.8度，相較于傳統(tǒng)發(fā)電機(jī)組能源利用率大幅提升。冷卻系統(tǒng)采用水冷散熱設(shè)計(jì)，能快速帶走機(jī)組運(yùn)行產(chǎn)生的熱量，避免因過(guò)熱影響運(yùn)行，適配建站工程長(zhǎng)時(shí)間連續(xù)發(fā)電的工況，日均連續(xù)運(yùn)轉(zhuǎn)24小時(shí)無(wú)壓力。

　　The high-quality configuration of core components further strengthens the stability of the unit. The key components such as gas control system, turbocharger, piston, etc. are all made of well-known brands in the industry, which can achieve efficient combustion and power generation efficiency of 35-38%. Each cubic meter of coking gas can generate 1.6-1.8 degrees of electricity, which greatly improves the energy utilization rate compared to traditional generator sets. The cooling system adopts a water-cooled heat dissipation design, which can quickly remove the heat generated by the operation of the unit, avoid the impact of overheating on operation, and adapt to the working conditions of long-term continuous power generation in station construction projects. It operates continuously for 24 hours a day without pressure.

　　相較于秸稈發(fā)電機(jī)組，500千瓦焦化氣發(fā)電機(jī)組更適配大型建站工程——秸稈發(fā)電受原料供應(yīng)限制，且發(fā)電穩(wěn)定性不足，而焦化氣發(fā)電機(jī)組燃料獲取便捷，可依托工地周邊工業(yè)伴生氣、焦化氣，無(wú)需額外儲(chǔ)備大量燃料，兼顧經(jīng)濟(jì)與便捷；同時(shí)其噪聲控制在95分貝以?xún)?nèi)，低于傳統(tǒng)柴油機(jī)組，減少對(duì)工地周邊環(huán)境及施工人員的干擾，契合環(huán)保施工標(biāo)準(zhǔn)，避免因噪聲超標(biāo)面臨整改風(fēng)險(xiǎn)。

　　Compared to straw power generation units, 500 kW coking gas power generation units are more suitable for large-scale power station construction projects - straw power generation is limited by raw material supply and lacks power generation stability, while coking gas power generation units have convenient fuel access and can rely on industrial associated gas and coking gas around the construction site, without the need to reserve large amounts of fuel, balancing economy and convenience; At the same time, its noise is controlled within 95 decibels, lower than traditional diesel generators, reducing interference with the surrounding environment and construction personnel, meeting environmental construction standards, and avoiding the risk of rectification due to excessive noise.

　　使用過(guò)程中，還有幾點(diǎn)關(guān)鍵注意事項(xiàng)需牢記，進(jìn)一步保障機(jī)組穩(wěn)定運(yùn)行。一是燃料需提前過(guò)濾，去除焦化氣中的雜質(zhì)、水分，避免堵塞燃?xì)饪刂葡到y(tǒng)，影響燃燒效率與部件壽命；二是定期檢查核心部件，尤其是增壓器、活塞等易損耗件，建議每月排查一次，及時(shí)更換老化部件，降低故障概率；三是水冷系統(tǒng)需定期補(bǔ)充冷卻液，保持散熱通暢，高溫天氣可適當(dāng)增加檢查頻次，防止機(jī)組過(guò)熱停機(jī)；四是機(jī)組擺放需遠(yuǎn)離易燃易爆物品，搭建簡(jiǎn)易防護(hù)棚，規(guī)避施工工地的安全隱患。

　　During use, there are several key precautions that need to be kept in mind to further ensure the stable operation of the unit. Firstly, the fuel needs to be filtered in advance to remove impurities and moisture from the coking gas, in order to avoid clogging the gas control system and affecting combustion efficiency and component life; The second is to regularly inspect core components, especially vulnerable parts such as superchargers and pistons. It is recommended to check them once a month and replace aging components in a timely manner to reduce the probability of failure; Thirdly, the water cooling system needs to be regularly replenished with coolant to maintain smooth heat dissipation. In high temperature weather, the inspection frequency can be appropriately increased to prevent the unit from overheating and shutting down; Fourthly, the unit should be placed away from flammable and explosive materials, and a simple protective shed should be built to avoid safety hazards on the construction site.

　　總結(jié)來(lái)說(shuō)，500千瓦焦化氣發(fā)電機(jī)組憑借扎實(shí)的參數(shù)配置、低廉的發(fā)電成本、穩(wěn)定的運(yùn)行表現(xiàn)，成為大型建站工程的發(fā)電神器。從日均12000度的發(fā)電量，到每度0.05-0.25元的成本優(yōu)勢(shì)，再到全銅無(wú)刷發(fā)電機(jī)、品牌核心部件的加持，全方位滿(mǎn)足建站工程的用電需求，既幫企業(yè)節(jié)省電費(fèi)開(kāi)支，又助力綠色施工，兼顧實(shí)用性與環(huán)保性，是建站發(fā)電的優(yōu)選方案。

　　In summary, the 500 kW coking gas generator set has become a power generation tool for large-scale power station construction projects due to its solid parameter configuration, low power generation cost, and stable operating performance. From an average daily power generation of 12000 kWh, to a cost advantage of 0.05-0.25 yuan per kWh, and to the support of all copper brushless generators and brand core components, it fully meets the electricity needs of station construction projects. It not only helps enterprises save electricity costs, but also supports green construction, balancing practicality and environmental friendliness, making it the preferred solution for station construction and power generation.

　　從實(shí)際應(yīng)用來(lái)看，該機(jī)型不僅適配大型建站工程，還可用于焦化廠(chǎng)、工業(yè)園區(qū)等場(chǎng)景，既能解決可燃廢氣排放問(wèn)題，又能實(shí)現(xiàn)自主供電，形成“廢氣利用-發(fā)電供電”的循環(huán)模式，兼顧經(jīng)濟(jì)效益與環(huán)保效益。相較于市電供電，其自主性更強(qiáng)，可避免電網(wǎng)停電、限電對(duì)施工的影響，尤其適合偏遠(yuǎn)地區(qū)、電網(wǎng)覆蓋不足的建站工地，徹底解決用電難題。

　　From practical applications, this model is not only suitable for large-scale station construction projects, but can also be used in coking plants, industrial parks and other scenarios. It can solve the problem of combustible gas emissions and achieve independent power supply, forming a "waste gas utilization power generation" cycle mode that balances economic and environmental benefits. Compared to mains power supply, it has stronger autonomy and can avoid the impact of power outages and restrictions on construction, especially suitable for remote areas and construction sites with insufficient power grid coverage, completely solving the problem of electricity consumption.